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Wednesday, May 16, 2007 - 9:20 AM

Fabrication of Nano-TiO2 Coating for Dye-Sensitized Solar Cell by Vacuum Cold Spraying at Room Temperature

C. J. Li, S. Q. Fan, G. J. Yang, L. Z. Zhang, School of Materials Science and Engineering, Xian Jiaotong University, Xi'an, China

Dye-sensitized solar cell (DSC) has recently attracted much attention as a new low-cost solar cell. Porous nano-crystalline TiO2 coatings were employed as photoelectrode of DSC. TiO2 coatings are generally prepared by doctor blade process using ceramic slurry following by sintering at a high temperature. A low temperature preparation process is required for usage of flexible polymer substrates. In this study, porous nano-TiO2 coating was prepared by vacuum cold spray at room temperature. A commercial dye (N719) was adsorbed on the surface within the TiO2 coating to assemble a dye-sensitized solar cell. The cell performance was measured under simulated solar light at an intensity of 100 mW cm-2. Results show that the porosity of the as-sprayed coating was 54% and the average pore size was 26 nm. The assembled solar cell yielded a short-current density of 8.4mA/cm2 and an energy conversion efficiency of 2.6%. The results show that vacuum cold spraying was a promising method to prepared TiO2 coating at a low temperature for dye-sensitized solar cell.

Summary: Dye-sensitized solar cell (DSC) has recently attracted much attention as a new low-cost solar cell. Porous nano-crystalline TiO2 coatings were employed as photoelectrode of DSC. TiO2 coatings are generally prepared by doctor blade process using ceramic slurry following by sintering at a high temperature. A low temperature preparation process is required for usage of flexible polymer substrates. In this study, porous nano-TiO2 coating was prepared by vacuum cold spray at room temperature. A commercial dye (N719) was adsorbed on the surface within the TiO2 coating to assemble a dye-sensitized solar cell. The cell performance was measured under simulated solar light at an intensity of 100 mW cm-2. Results show that the porosity of the as-sprayed coating was 54% and the average pore size was 26 nm. The assembled solar cell yielded a short-current density of 8.4mA/cm2 and an energy conversion efficiency of 2.6. The results show that vacuum cold spraying was a promising method to prepared TiO2 coating at a low temperature for dye-sensitized solar cell.