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Thursday, May 7, 2009 - 10:50 AM

Drag Reduction and Self-Cleaning of Thermal Sprayed Surfaces by the Combination of Materials with Positive and Negative Thermal Expansion Coefficients

J. Wilden, V. E. Drescher, S. Jahn, Technische Universität Berlin, Berlin, Germany

The combination of materials with different thermal expansion coefficients allows a high-temperature- functionalization of the surface. By a lateral- and depth-selective distribution of particles with a negative thermal expansion coefficient (NTE) in a matrix-material with a positive thermal expansion coefficient depending on the temperature different surface topographies can be realized. This can be used to produce a riblet structure (shark skin) in operation condition. On the other hand, at cooling down, self-cleaning of the surface by the reversal of the deformation can be realized.

The chosen NTE-ceramic Y2W3O12 is highly hygroscopic and therefore has to be produced in-situ in the protective MCrAlY-Matrix. Therefore a feedstock powder consisting of MCrAlY, WO3 and Y2O3 was produced and deposited on the substrate by thermal spraying as well as laser cladding. To control the position of the NTE-particles nucleation centres were built by ion-implantation. In a following heat treatment the Y2W3O12-ceramic is formed in preference in these nucleation centres. First results prove the possibility to influence the microstructure of thermal sprayed composite powders by a following ion-implantation and heat treatment.