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Thursday, June 10, 2004 - 9:00 AM
HTM3.2

Oxidation Behavior of Nickel-Aluminide Coating on Gamma-TiAl Alloy through Up-Hill Diffusion at 1173K for Long Terms in Air

T. Narita, T. Izumi, T. Nishimoto, Hokkaido University, Sapporo, Japan

 

The up-hill diffusion process was proposed to form a nickel aluminide coating on TiAl alloys by electroplating a Ni film followed by a high Al activity pack cementation. The coating has a duplex layer structure, an outer Ni2Al3 layer and an inner TiNiAl2 /TiAl3 / TiAl2 layer. The coated TiAl was oxidized in air for long terms (up to 36,000ks (10,000hrs)) under thermal cycling between room temperature and 1173K. A protective Al2O3 scale formed with little oxide exfoliation and the oxidation amount was 37 g/m2 after the 36,000ks oxidation. During oxidation at 1173K the outer Ni2Al3 changed to the β-NiAl with voids and then the β-NiAl / TiNiAl2, and the inner TiNiAl2 / TiAl3 / TiAl2 layer to the TiNiAl2 / TiAl2 layer and then the TiNiAl2 / TiAl2 /τ3 layer. The voids in the outer layer were formed by the phase transformation from the Ni2Al3 to β-NiAl during oxidation. It was found that the higher Al contents in the inner layers were retained than that of the outer layer after 36,000ks oxidation. The changes in a layer structure the nickel aluminide coating is discussed, based on diffusion and composition paths plotted on the Ti-Al-Ni ternary phase diagram at 1173K.