T. Narita, T. Izumi, T. Nishimoto, Hokkaido University, Sapporo, Japan
The up-hill diffusion process was proposed to form a nickel
aluminide coating on TiAl alloys by electroplating a Ni film followed by a high
Al activity pack cementation. The coating has a duplex layer structure, an
outer Ni2Al3 layer and an inner TiNiAl2 /TiAl3
/ TiAl2 layer. The
coated TiAl was oxidized in air for long terms (up to 36,000ks (10,000hrs))
under thermal cycling between room temperature and 1173K. A protective Al2O3
scale formed with little oxide exfoliation and the oxidation amount was 37 g/m2
after the 36,000ks oxidation. During oxidation at 1173K the outer Ni2Al3
changed to the β-NiAl with voids and then the β-NiAl / TiNiAl2, and the inner
TiNiAl2 / TiAl3 / TiAl2 layer to the TiNiAl2
/ TiAl2 layer and then the TiNiAl2 / TiAl2 /τ3 layer. The voids in the outer layer were formed by the phase
transformation from the Ni2Al3 to β-NiAl during oxidation. It was found that the higher Al contents
in the inner layers were retained than that of the outer layer after 36,000ks
oxidation. The changes in a layer structure the nickel aluminide coating is
discussed, based on diffusion and composition paths plotted on the Ti-Al-Ni
ternary phase diagram at 1173K.