The 22nd Advanced Aerospace Materials and Processes (AeroMat) Conference and Exposition (May 23-25, 2011) of ASM

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Tuesday, May 24, 2011 - 8:30 AM
TAL1.1

Machinability of TIMETAL® 54M Evaluated by Milling

S. Nyakana, V. Venkatesh, J. Fanning, Y. Kosaka, TIMET, Henderson, NV

TIMETAL® 54M (Ti-5Al-4V-0.75Mo-0.5Fe) is an alpha-beta titanium alloy that provides a machinability benefit over Ti-6Al-4V while offering similar tensile properties.  Previous drilling and turning trials on 54M have shown improved/increased tool life at higher/high machining speeds.  A test method has been developed to evaluate machinability by end milling using a Haas vertical CNC milling machine. These test results include tool wear as a function of surface travel machined, chip characterization, and surface roughness/finish measurements. The machinability of TIMETAL® 54M has been evaluated in comparison to Ti-6Al-4V.    Evaluation of mill annealed 54M and Ti-6Al-4V with a uniform set of milling parameters shows that 54M can be machined with less damage to the tool inserts than Ti-6Al-4V.  The mechanical properties, microstructures, and surfaces of test materials are also examined.