Improving production capability, buy-to-fly ratio and cost of components for mid-sized aircraft using Hot Form Quench technology (HFQ®)

Monday, May 24, 2021: 12:50 PM
Mr. Tim McGuire , Impression Technologies LTD, Coventry, United Kingdom
Dr. Alistair Foster , Impression Technologies LTD, Coventry, United Kingdom
The aircraft market is seeing a shift away from large carriers such as the A380 towards mid-sized aircraft such as the 737 and A320. The trend has meant production volumes of mid-sized aircraft are due to increase significantly. This puts production pressure on existing manufacturing technologies such as superplastic forming and machine-from-solid and opens up new opportunities for mass manufacturing technologies, which become financially viable at the higher production volume.
The talk will give practical examples of the re-design of metallic parts from existing production methods towards HFQ. Both pros and cons will be considered, such as design flexibility and the break-even point. New opportunities will be highlighted for the development of high-strength and high temperature aluminium alloys and the associated forming routes, as well as the challenges these will bring such as achieving required fatigue properties.