A. Khersonsky, Consulting, Pittsburgh, PA; V. Leshchynsky, University of Windsor, Windsor, ON, Canada
How to organize and run a low-cost and highly effective
metallurgical / processing lab for small- and medium-size heat treatment facilities
Dr. Anatoly Khersonsky
This presentation will discuss different aspects of organizing and running a low-cost, highly efficient metallurgical/processing lab in a highly dynamic business environment. Special attention will be paid to important aspects of running a processing lab for a small- and medium-size heat-treatment facility. Among subjects that will be discussed in this presentation are:
· How to successfully identify the key factors or elements that affect quality deviation of current products and processes, leading to enhancement of future product performance;
· Fundamentals of sample preparation, including metallographic evaluation and mechanical properties testing of parts that have undergone different kinds of treatments, including: casting, forging, sintering/HIP, welding, and heat-treating processes;
· Quality control of heat-treated and machining-finished products;
· Organization and support of efficient databases for recording, reporting, sharing, and storing of technical data;
· Specifics of failure investigation for surface-hardened and through- hardened parts: metallurgical and micro-structural features;
· Heat-treatment process development for traditionally “difficult” ferrous and non-ferrous parts (i.e., long shafts, gears, springs and other power train components).
Summary: ASM International Member from 1995