Advanced Robotics in Heat Treat Verification using Eddy Current

Eddy current is a non-destructive testing technique proven for use in proper heat treat and material structure verification.  Modern multi-frequency eddy current instruments can test for conditions such as misplaced case, shallow case, and short quench.

Eddy current testing offers many benefits over traditional heat treat validation methods.  Unlike sample testing processes using cut, polish, etch and visual inspection techniques, eddy current testing provides a clean, fast, and repeatable process that can perform in-line inspections of all parts produced.

Eddy current inspections have traditionally focused on symmetrical parts such as wheel bearings and gears.  Advances in robotics have paved the way for cost-effective inspection of non-symmetrical, complex components that would have previously required multiple test stations.  Robotics also provides a low-cost way to retest, null, and periodically proof the testing process using multiple conditions of masters.  This has been difficult and expensive with other types of automation and operator involvement.