AC9.2 The Percarbonate Stripping System for Thermal Spray (TS) Coatings

Wednesday, May 23, 2012: 1:40 PM
Room 336 AB (Hilton Americas Houston )
Mr. John P. Sauer , Sauer Engineering, Cincinnati, OH
Dave Fairbourn , Aeromet Technologies, Sandy, UT
Stripping systems for thermal spray coatings tend to use many hazardous acids which  require critical safety procedures and produce heavy volumes of environmentally  unfriendly waste streams.  A new patented technology (filed under application numbers  2009/0120804A1.pdf and 2009/0229636A1.pdf) has been created using a very safe and  environmentally friendly percarbonate based chemical system with minimal DC rectified  voltage that safely strips many coatings such as WCCo and CrC-NiCr from substrates  such as Ti 6-4, IN718, Rene 41, and high strength steel.  Both plasma and HVOF  coatings can be stripped with this process in the pH 10-12 range.   The system can also be  combined with a refining system that purifies the waste water and condenses the coating  sludge into a condensed volume, eliminating the tremendous volume of waste  chemicals.  Case studies and actual stripping data will be presented and discussed.