Optimization of remelting process of piston aluminum alloy through TIG
Optimization of remelting process of piston aluminum alloy through TIG
Wednesday, May 13, 2015
Exhibit Halls A&B (Long Beach Convention and Entertainment Center)
With the improvement of liter power density of diesel engine, the higher performance requirements for piston material in combustion chamber are brought out. In order to improve the properties of piston aluminum alloy, remelting through TIG was introduced to reduce surface grain size in this work. Effects of remelting process on the microstructure and mechanical properties of remelted piston aluminum alloy were investigated.
The optimized TIG remelting parameters were the current of 170A, the traveling speed of 9 mm/s, the electrode distance of 5mm, the protective gas argon flow of 12 ml/min, the remelted depth of 0.65 mm and the remelted width of 4.92 mm.
Primary silicon grain size in piston aluminum alloy was refined from 24um to 3um through remelting, which was about one eighth of the original one. The average micro-hardness of remelted zone was 197 Hv, which was 43% higher than the matrix zone 138 Hv.