The Percarbonate Stripping System for Thermal Spray (TS) Coatings-A Success Story at Tinker Air Force Base (TAFB)
Justin Sneed Tinker Air Force Base (TAFB)
Dave Fairbourn Aeromet Technologies
Stripping systems for thermal spray coatings tend to use many hazardous acids which
require critical safety procedures and produce heavy volumes of environmentally
unfriendly waste streams. A very safe and environmentally friendly percarbonate based
chemical system has been created with minimal DC rectified voltage. It was successfully
qualified at Tinker Air Force Base (TAFB) and is currently in production use throughout the
facility. It has safely stripped WCCo and CrC-NiCr coatings from Ti 6-4 and IN718 substrates
showing minimal stock loss in 48 hr exposure testing. Many lessons were learned during this
qualification process which will be shared and documented.
The system can also be combined with a refining system that purifies the waste water and
condenses the coating sludge into a condensed volume, eliminating the tremendous
volume of waste chemicals.