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Wednesday, October 20, 2004 - 10:30 AM
PHA 4.4

Revolutionary Microstructure Control with Phase Diagram Evaluation for the Design of E21 Co3AlC Based Heat Resistant Alloys

Y. Kimura, K. Sakai, Y. Mishima, Tokyo Institute of Technology, Yokohama, Japan

Phase diagrams play a very important role in alloy design to forecast possible microstructures that would be controlled by alloying process and heat treatment. A good example, to see how phase diagrams are practically used, is our alloy design on E21 Co3AlC based heat resistant alloys. We have already reported that Co3AlC based multi-phase alloys are attractive candidates since they have a good balance of elevated temperature strength and ambient temperature ductility. To further improve their mechanical properties, microstructure control has been conducted using optical floating zone melting, which includes growing single crystal and controlling eutectic lamellar microstructure. It is necessary to evaluate and to consider several pieces of information of the Co-Al-C ternary phase diagram, particularly of phase equilibria involving Co3AlC and liquid phase. We have succeeded in growing Co3AlC single crystals for the first time, which would never have been achieved without utilizing the phase diagram information.

Summary: The Co-Al-C phase diagram was evaluated particularly for phase equilibria involving Co3AlC,(Co) and liquid phase, to conduct our alloy design on Co3AlC based heat resistant alloys. Microstructure control, including fabrication of single crystals and eutectic lamellar microstructures, was performed to improve mechanical properties using optical floating zone melting.