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Tuesday, October 19, 2004 - 4:00 PM
FA 4.5

Product Liability and Failure Analysis

R. J. Parrington, IMR Test Labs, Lansing, NY

Failure analysis is a valuable tool in determining product liability. The legal and technical definitions of product failure are reviewed. Root causes of product failures can be categorized as (1) physical, (2) human and/or (3) latent (systemic) or by the stage in the product life cycle (material, design, manufacture and/or service). Failure analysis is used to identify the physical cause(s) of failure (distortion, fracture, wear and/or corrosion). The process of failure analysis is outlined. Case histories of failure analysis are illustrated with numerous photographs, fractographs and photomicrographs.

Summary: Failure analysis is a valuable tool in determining product liability. Product failure is reviewed from legal and technical perspectives. Legal definitions, liability and possible defenses are covered as well as the process of failure analysis. Litigation-related failure analyses of metallic and nonmetallic materials are illustrated with numerous images.