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Tuesday, May 18, 2010

Exploring Methodologies for Improving Mechanical and Microstructural Properties of Nitinol Joints Fabricated From the Reactive Eutectic Brazing Process

D. S. Grummon, Michigan State University, East Lansing, MI; K. B. Low, University of Illinois at Chicago, Chicago, IL; J. A. Shaw, The University of Michigan, Ann Arbor, MI

In a separate paper, we reported the ability to form metallurgical joints between Nitinol components using a novel reactive eutectic brazing procedure that employs niobium as the braze filler metal. Using this joining technique together with post-braze annealing, joints with tensile strengths as high as 770 MPa were highly reproducible. Scanning electron microscopy revealed eutectic micro-constituents as the predominant microstructure in the joints. However, discontinuous Ti2Ni-type precipitates were occasionally observed. The formation of such Ti-rich phase, which is commonly associated with the presence of oxygen, occurred despite the removal of native oxides on all Nitinol components before brazing and performing the brazing under high-vacuum. The presence of embrittling Ti2Ni-type precipitates provides the motivation to explore ways to improve the joint mechanical and microstructural properties. Two strengthening mechanisms were explored: (1) dispersion-hardening and (2) solution-hardening. Temperature-evolution study of the joint microstructures show that the hard and brittle Ti2Ni-type phase can be re-solutionized into the eutectic micro-constituents at elevated temperatures, suggesting the potential of dispersion hardening. Solution-hardening through micro-alloying of the joints with tungsten and zirconium were observed at the micro-level when the mechanical properties were probed by indentation techniques. Microstructural study indicated that Ti2Ni-type phase suppression is possible with zirconium-doping. Finally, we report the potential use of vanadium as a braze filler alternative to niobium. Scanning electron microscopy also revealed the joint microstructure to be predominantly eutectic micro-constituents. Preliminary indentation studies and tensile experiments indicated that the V-based joints may have superior mechanical properties compared to the Nb counterparts.

Summary: Methodologies for improving Nitinol braze joints, such as dispersion-hardening and solution-strengthening, were explored through re-solutionizing of Ti2Ni-type precipitates into the eutectic micro-constituents and micro-alloying of the niobium filler metal with zirconium or tungsten. Improvement in the mechanical properties of Nitinol joints may also be possible by substituting the niobium braze filler with vanadium.