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Wednesday, May 19, 2010

Comparison of Nitinol Wire Tensile Test Data Obtained by Cross Head Stroke and Extensometer Measurements

G. Paul, R. Mahar, SAES Smart Materials, New Hartford, NY

The tensile test is a critical tool in the processing and certification of Nitinol. In particular, testing of fine wire with high UTS values such as Nitinol is quite difficult as the vicing of the wires may affect the UTS result due to notch effects in the grips. On the other side the extensometer may have an impact on the fine wires too, as it disturbs the straightened sample due to some eccentric loading. Some users try to overcome these problems by applying laser or video systems for the strain measurement, but this equipment is not very common in many QA departments. However, the issue of gripping the fine wire remains basically unsolved.

There are a variety of methods currently used commercially. This poster aims to display the differences between the Cross Head Stroke and Extensometer methods. 

Three straight superelastic binary nitinol alloy wires were tested.  The wires were strained to 6%, unloaded and then pulled to failure.  Tests were done at ambient temperature and above the Af for each alloy.

A MTS Sintech tensile tester was utilized throughout this study.  This machine offers a simple, rapid, and highly accurate method of obtaining tensile properties using both crosshead stroke and extensometer methods.  Understanding the differences between the two methods will ultimately give better understanding in selecting the appropriate test to be used.


Summary: The tensile test is a critical tool in the processing and certification of nitinol. There are a variety of methods currently used commercially. This poster aims to display the differences between the Cross Head Stroke and Extensometer methods. Three straight superelastic binary nitinol alloy wires were tested. The wires were strained to 6%, unloaded and then pulled to failure. Tests were done at ambient temperature and above the Af for each alloy. A MTS Sintech tensile tester was utilized throughout this study. This machine offers a simple, rapid, and highly accurate method of obtaining tensile properties using both crosshead stroke and extensometer methods. Understanding the differences between the two methods will ultimately give better understanding in selecting the appropriate test to be used.