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Wednesday, June 4, 2008 - 10:05 AM

EFFECT of submerged arc welding parameters on the microstructure of A516 and A709 steels

J. Amanie, I. N. A. Oguocha, University of Saskatchewan, Saskatoon, SK, Canada; S. Yannacopoulos, University of British Columbia, Kelowna, BC, Canada

In this study, the effect of submerged arc welding parameters on grain development and inclusion content (oxygen and nitrogen) on A516 and A709 steels weld metal has been studied. The weld oxygen and nitrogen compositions were measured using LECO combustion analysis method. Optical microscopy (OM) and scanning electron microscopy (SEM) attached with energy dispersive spectrometer (EDS) were used to examine the chemistry and microstructure of the weld metals. The influence of oxygen and nitrogen concentration introduced into the weld metal during welding on grain development and nucleation of acicular ferrite has been evaluated.

The prior austenite grain size was measured in a direction normal to the columnar grain structure. Ferrite grain size measurement was done with the image analysis software PAX-it TM.

 

The results obtained showed that the total nitrogen content of the weld metal, which ranged between 84 to 86 ppm is not affected by the welding current and speed an does not affect the subsequent microstructure development. On the other hand, the total weld oxygen content increased with welding current but reduced with increasing welding speed. There is however a considerable reduction in oxygen concentration with increasing welding speeds. The total oxygen content of the weld metal decreased from 827 to 153 ppm as welding speed increased from 5.3 to 15.3mm/s. The prior austenite grain size also showed a reduced from 150 to 108 µm with increase of welding speed from 9.3 to 15.3 mm/s. The prior austenite grain size appears to be controlled by pinning of the grain boundaries by fine non-metallic inclusions less than 0.3 mm whereas larger inclusion sizes favor nucleation of acicular ferrite.


Summary: The current studies show that weld metal nitrogen does not change with varying welding process parameters. The weld oxygen content however, is affected by welding parameters due to the variation in cooling rates. Grain growth and the final microstructure appears to be controlled by the inclusions size formed by deoxidation products.