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Thursday, June 5, 2008 - 3:00 PM

US Industry's Top Materials Joining Technology Needs

C. Conrardy, Edison Welding Institute, Columbus, OH

To be relevant, materials joining research must address important challenges facing industry.  This paper reports the results of a study conducted by EWI to identify US industry’s most important materials joining technology needs.

The Nominal Group Technique (NGT) was applied with EWI’s Industrial Advisory Board (IAB).  The IAB is a select group of representatives from a diverse range of industry sectors, including oil & gas, nuclear energy, aerospace, automotive, heavy equipment, medical devices, and a few government agencies, universities, and research institutes.  The NGT is a structured method for group brainstorming that encourages contributions from everyone.  The NGT involves each group member contributing answers to a posed topic question and then voting to identify the most important responses.  Multiple sessions were conducted with different questions focused on both long-term and short term needs.  To assess long-term needs, the following question was posed: “What will be the most important challenges in materials joining and allied technologies worldwide by the year 2016?”  To assess shorter-term needs, the following question was used: “What advancements in joining and allied technologies will have the greatest impact on business in the next 3-5 years?”  In three separate ideation sessions at total of 138 responses were collected.  Group voting was used to rank the relative importance of these responses.  Additionally, an on-line survey was conducted to obtain broader industry input. 

The results were compiled to produce a “Top Ten List” of the most important materials joining technology needs.  Some example technology needs include: improved technology for real-time process monitoring, techniques for joining of dissimilar materials, more flexible welding automation, more reliable NDE, and more effective methods for welder training.  This paper describes each need, provides specific examples, and reviews the implications for materials joining research. 


Summary: This paper reports the results of a study conducted by Edison Welding Institute (EWI) to identify US industry’s most important materials joining technology needs, including the data collection and data reduction approaches used. The results were compiled to produce a “Top Ten List” of the most important materials joining technology needs.