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Wednesday, June 4, 2008 - 2:20 PM

Laser and hybrid laser-GMA welding of structural steels – A challenge to research and industry for two decades

J. K. Kristensen, Force Technology, Broendby, Denmark

Laser and Hybrid Laser-GTA Welding of Structural Steels – A Challenge to Research and Industry for Two Decades
Jens Klæstrup Kristensen, Force Technology, Denmark

 Abstract
Laser and hybrid laser-arc welding in thinner materials are now well-established processes in the welding of as well steels as many other materials. Many advantages in comparison with traditional welding processes have been obtained.
Medium gauge structural steels are now also commonly welded by hybrid laser-arc welding and although fibre- and disk-lasers today are being developed to high powers, CO2-lasers sources are still dominating larger penetration welding. Shipbuilding is the most outstanding industrial example within this area and after more than 15 years of intensive work, laser based welding in structures typical of passenger ships have become generally accepted, and is now integrated in the production at many European shipyards. The paper will summarise this development and the present industrial status will be overviewed.
Penetration depths in excess of approximately 12 mm in structural steel do however continue to be a serious challenge. This is partly due to limitations in the achievable welding depth because the penetration as a function of laser power shows a very non-linear behaviour, and partly to the large molten volume that must be controlled. Recent results in 12-20 mm thickness welded in one pass are presented as are also some multi-pass results in larger thickness.


Summary: The hybrid laser-arc process is now in general use for structural steel welding. With focus on shipbuilding the paper summarises the development carried out as well as the present industrial status. Larger penetrations remains however to be a serious challenge and recent results in this area will also be presented.