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Tuesday, August 3, 2004 - 9:50 AM
SES 8.3

Non-Destructive Evaluation of Electron Beam Physical Vapor Deposited Thermal Barrier Coatings As a Function of Furnace Thermal Cycling by Photostimulated Luminescence Spectroscopy

B. Franke, B. Jayaraj, S. Laxman, C. O'Toole, Y. Sohn, University of Central Florida, Orlando, FL

Three commercial production electron beam physical vapor deposited thermal barrier coatings (TBCs) were non-destructively examined as a function of furnace thermal cycling test by using photostimulated luminescence spectroscopy (PSLS). The TBCs specimens consisted of: 350um thick YSZ and 200um thick shot-peen NiCoCrAlY bond coat on CM247; 145um thick YSZ and 50um thick as-coated (Ni,Pt)Al bond coat on CMSX4; and 140um thick YSZ and 30um thick grit-blasted (Ni,Pt)Al bond coat on Rene‘N5 substrate. Each thermal cycle during the furnace test consisted of a 10 minute heat-up, 1 hour dwell at 1121°C, and a 10 minute forced air-quench. Trends in the photostimulated luminescence were examined and the compressive residual stress within the thermally grown oxide (alpha-Al2O3) was determined based on piezospectroscopic shifts as a function of thermal cycling with respect to lifetime-remain assessment. Distinctive observations made by PSLS were correlated to microstructural development, damage initiation and failure characteristicsdifferent for each TBC system.

Summary: Three commercial production electron beam physical vapor deposited thermal barrier coatings were non-destructively examined as a function of furnace thermal cycling test by using photostimulated luminescence spectroscopy. Results were correlated to the microstructural and damage evolution.