C. M. Roy, J. Fessler, S. R. Medhekar, Exponent, Inc., Irvine, CA
The International Standard AAMI/ISO-14971 "Medical
devices - Application of risk management to medical devices" provides for
continuing evaluation of the risk profile of the device following production:
“The manufacturer shall establish and maintain a systematic procedure to review
information gained about the medical device or similar devices in the
post-production phase. The information shall be evaluated for possible
relevance to safety, especially the following:
a) if previously unrecognized
hazards are present;
b) if the estimated risk(s) arising from a hazard is no
longer acceptable;
c) if the original assessment is otherwise invalidated.“
However, the standard is silent on the management of risks
associated with change. Changes that may affect the risk profile of the
device include changes in the production process, changes in the design of the
device or changes in the way the device is used (user or manufacturer
driven). The changes may be made as a
result of the identification of previously unanticipated hazards and under
severe time constraints. While such changes may not be deemed significant
enough to require formal revalidation, they could result in interactions that
have the potential to cause new unanticipated problems and hazards. Indeed,
anticipating interactions and related hazards following changes is far from
intuitive in the case of complex engineered products such as medical
devices. This paper presents a
practical approach for using and modifying the initial device risk analysis, with
the express intent of identifying the full extent of the impact of changes in
production process, design or usage.