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Tuesday, October 19, 2004 - 11:30 AM
ALL 1.7

Improved Life Remaining Predictions for Turbine Engine Components Based on Nondestructive, Real-Time Damage Measurements

C. A. Rideout, D. W. Akers, Positron Systems, Inc., Boise, ID

Advanced, high temperature materials used in aircraft and gas turbine engine components require accurate diagnostic methods to measure existing damage and determine remaining life with low uncertainties at any point in component life. A complicating factor is that under operational conditions, a number of different damage mechanisms occur simultaneously within the exposed material making microstructural assessment exceedingly complex. Photon Induced Positron Annihilation (PIPA) and related technologies have demonstrated the capability to quantify operational damage accumulation in single crystal, nickel based turbine engine components and correlate this measurement data with known operational histories. PIPA provides quantifiable measurement of damage accumulation at any stage of component life, leading to remaining life predictions with a high degree of accuracy and providing suitable statistical data on the likelihood of failure. Results of PIPA studies performed to assess the relative effects of temperature, fatigue, and thermomechanical damage on nickel based superalloy components will be discussed.

Summary: Advanced, high temperature turbine engine components require accurate diagnostic methods to measure existing damage and remaining life. Photon Induced Positron Annihilation has demonstrated the capability to quantify damage accumulation in single crystal, nickel-based superalloys, correlate the measurement data with known operational histories, and provide remaining life predictions with a high degree of accuracy.