Microwave Induced Plasma Etching for Selective Organic and Silicon Deprocessing in Advanced Packaging

Thursday, October 8, 2026: 9:00 AM
Dr. Sungmin Han , Intel Corporation, Chandler, AZ
Dr. Jiaqi Tang , JIACO Instruments, Delft, Netherlands
Mr. Mark W McKinnon , JIACO Instruments, Delft, Netherlands
Dr. PENG Li , Intel Corporation, Chandler, AZ

Summary:

The current study demonstrates a dual-mode MIP dry etching process providing a highly selective and damage-free materials deprocessing solution for advanced semiconductor packages. By utilizing an O2 + Ar chemistry to volatilize complex organics and an Ar + O2 + CF4 mixture for the chemically driven etching of bulk silicon, the process successfully preserves delicate underlying structures such as Cu pads and SiO2 dielectrics. This methodology overcomes mechanical stress and unintended damage occurring with conventional RIE and offers a reliable sample preparation pathway critical for the advanced packaging and Si device failure analysis.